Air Classifying ITC
Air Classifying is a sophisticated process used to separate particles based on size, shape, and density through the use of air flow. This technique is used in many industries. These include pharmaceuticals, food processing, and mineral processing. It helps achieve a precise particle size distribution.
Application:
Widely used in chemical industry, minerals (especially suitable for non-mineral materials classifying, such as calcium carbonate, kaolin, quartz, talc, mica), metallurgy, abrasives, ceramics, refractory materials, medicines, pesticides, food, health products, new materials, etc. industry.
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Working Principle of Air Classifying
ITC series air classifier is designed by our engineers and optimized by our German experts, it is specially used for efficient dry classification of d97 5 micron – d97 200 micron powder. Its most critical component is its internal classifying rotor that can rotate at high speed, and the classifying rotor is installed vertically. The classifier, cyclone, dust collector and induced draft fan form a complete classification system. Under the gravitational force of the induced draft fan, the material quickly enters the classification area from the inlet of the classifier with the airflow of the fan; the classifying rotor rotating at high speed generates a strong centrifugal force to block the coarse particles, so that the coarse particles cannot pass through the gap between the blades of the classification wheel. At the same time, the gravity of the fan partially overcomes the centrifugal force and sucks away the fine powder. The fine powder passes through the gap between the blades of the classifying wheel and enters the cyclone collector or directly enters the dust collector, thus achieving the purpose of separating coarse and fine powder. Coarse particles entrain some fine particles and lose speed after hitting the wall, and descend to the secondary tuyere along the cylinder wall. After the strong elutriation and dispersion of the secondary air, the coarse and fine particles are further separated, and the fine particles rise to the classification area for secondary classification. The particles descend to the discharge port for discharge, or are sent back to the crushing equipment for further crushing and grinding.
Features of Air Classifying
- Single rotor classifier, rotor diameter from 150mm to 2200mm, rotor speed 340 ~ 10000rpm;
- The range of particle size is 2 ~ 45μm;
The materials are directly fed into the classifying area from the bottom of the classifier by the classifying airflow; - With thermal sensor and speed sensor, suitable for inverter operation;
- Easy to use wear-resistant lining, used for classification of abrasive materials.
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Technical Parameters of Air Classifying
| Parameter / Model | ITC-S2 | ITC-S1 | ITC-1 | ITC-2 | ITC-3 | ITC-4 | ITC-5 | ITC-6 | ITC-7 | ITC-8 | ITC-9 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Particle size（D97:μm） | 5-100 | 6-150 | 8-150 | 8-150 | 10-150 | 15-150 | 20-150 | 25-150 | 25-150 | 25-150 | 30-150 |
| Classification efficiency（η） | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% | 60~90% |
| Classifier motor（kW） | 4 | 7.5 | 11 | 15 | 22 | 37 | 37-45 | 45 | 55 | 75 | 110 |
| Air volume（m³/h） | 1200 | 2700 | 3900 | 6000 | 11000 | 17000 | 30000 | 43000 | 77000 | 120000 | 150000 |
Industry we serve
Why Air Classifier Outperform Other Classification Systems
ITC series airflow classifier
Performance characteristics and development trends of air flow classifiers
FAQ
EPIC Powder Machinery has been engaged in the production of powder equipment for more than 20 years, focusing on technology research and development and product control. The high requirements for product quality are also the absolute requirements for our customers to be serious and responsible. We are deeply aware that product quality is the foundation of a company's long-term development. Because of this, our requirements for quality control must be comprehensive, multi-level, and high standards.
About two months. Our machines are a non-standard customized product, and the production of each main component is put into production after signing the contract. Therefore, our production cycle is about 1-2 months.
By ship. After the production of the machines is completed, we first package and put it into a container, and ship it by sea. (Cost allocation).
EPIC Powder Machinery producing machines are non-standard customized products. We select and design the plan according to the customer's needs, and make proposals based on the experimental data of the customer's material or past experience and data. After meeting the customer's requirements, start manufacturing. Therefore, our products meet the production requirements of customers, and we provide customers with comprehensive guidance and installation services, and strive to solve customers' production and installation problems.
EPIC Powder Machinery's products are very cost-effective in the same industry. From product quality, performance, price to our after-sales service, we tailor-made for customers in accordance with the industry's high standards. EPIC is committed to achieving the integration of production and research, while repaying the trust of customers with high-quality services.
EPIC Powder Machinery has a large technical team that can provide on-site installation guidance and online installation guidance, from receiving the goods to putting it into production, to solve the customer's worries.
Our company has passed ISO quality management system certification and intellectual property system certification. Equipment exported to the EU can also provide CE certification, and equipment exported to Russia can provide EAC certification.
EPIC Powder Machinery has a large technical team that can provide on-site installation guidance and online. installation guidance, from receiving the goods to putting it into production, to solve the customer's worries.
EPIC Powder Machinery is committed to building a professional service team for customers. After-sales service is our key area. We can provide you with a 1 year warranty and professional on-site installation technical guidance. Each set of products will be there is a set of fragile accessories, at the same time, EPIC can provide you with a free production line upgrade program for the products you purchase.
About two months. Our machines are a non-standard customized product, and the production of each main component is put into production after signing the contract. Therefore, our production cycle is about 1-2 months.
By ship. After the production of the machines is completed, we first package and put it into a container, and ship it by sea. (Cost allocation)
EPIC Powder Machinery producing machines are non-standard customized products. We select and design the plan according to the customer's needs, and make proposals based on the experimental data of the customer's material or past experience and data. After meeting the customer's requirements, start manufacturing. Therefore, our products meet the production requirements of customers, and we provide customers with comprehensive guidance and installation services, and strive to solve customers' production and installation problems.
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