Air classifier is a highly efficient grading equipment that can finely grade materials through the action of airflow. The common point between air classifier and other classifiers, e.g: spiral classifier and vibrating screen classifier, is that they are all equipment used for material grading. However, compared to otehr classification systems, air classifier has its superior advantages. Why does air classifier outperform other classification systems? Let’s make a brief analysis about it:
1. High classification accuracy
– Narrow particle size distribution: air classifier utilizes the principle of aerodynamics to accurately obtain particles of different sizes, and it can achieve ultra-fine classification at the micron or even sub-micron level, with a narrow particle size distribution range. This precision is critical in industries like pharmaceuticals, cosmetics, and advanced materials, where even slight variations in particle size can impact product performance.
– Accurate cutting size: by precisely controlling parameters, such as: air flow velocity and flow rate, air classifier can accurately control the cutting size, making fineness more stable and consistent. In comparison, other classification equipment is difficult to achieve such high accuracy.
2. Good product quality
– Low pollution and high purity: air classifier uses airflow as the medium during classification, this reduces impurity pollution that may be caused by the introduction of medium. This is particularly important in industries like pharmaceuticals, electronics, and food processing, where product purity is non-negotiable. Whether you’re producing high-performance coatings, advanced ceramics, or pharmaceutical powders, air classifier helps you achieve the exact specifications required for your end product.
– Good particle shape retention: operation process of air classifier is relatively gentle, with less mechanical force on the particles, so it can better maintain the original shape of the particles.
3. Superior efficiency and Energy Savings
– Air classifier is designed to optimize energy consumption. The use of air flow as the primary separation mechanism reduces the need for mechanical components, which often consume more power and require frequent maintenance. Additionally, air classifier operates in a closed-loop system, minimizing energy loss and heat generation. This is also one of the advantages of air classifier over other classifiers
4. Wide application range
– Wide particle size range: air classifier can classify materials with a wide range of particle sizes from coarse particles to fine particles. It can not only handle particles as coarse as a few millimeters, but also as fine as a few microns or even finer. Whether you’re processing minerals, chemicals, food products, or pharmaceuticals, air classifiers can be adjusted to meet specific requirements. In contrast, mechanical classifiers or sieves often struggle with materials that are sticky, fibrous, or prone to agglomeration.
– Strong material applicability: air classifier has good applicability for materials of different densities, shapes and fluidity.
5. Low Maintenance and Operational Simplicity
– Air classifier is designed for durability and reliability. With fewer moving parts compared to mechanical classifiers, it requires minimal maintenance and are less prone to mechanical failure. This translates to reduced downtime and lower maintenance costs. Additionally, air classifier is user-friendly and easy to operate, allowing your team to focus on productivity rather than troubleshooting equipment issues.
– Automatic dust removal: through automatic cycle pulse bag dust removal system, air classifier can achieve automatic dust removal, reducing manual intervention and improving the operating efficiency and stability of the equipment.
6. Environmental protection
– Less dust emission: air classifier usually operates in a closed system, which can effectively reduce dust emission and reduce environmental pollution.
All above mentioned are the advantages of air classifier compared to other classifiers.
Conclusion
Air classifier represents the pinnacle of particle size classification technology, offering unparalleled precision, efficiency, and versatility. Its ability to handle diverse materials, maintain high purity, and operate with minimal maintenance makes it the ideal choiace for industries that demand the highest standards of quality and performance.
Qingdao Epic Powder Machinery Co., Ltd. is a manufacturer specializing in the production of powder processing equipment. Air classifier is one of our main products, it includes five series: HTS, ITC, MBS, CTC and TDC. Each series has its own characteristics and applicability. If you have relevant demands or want to know more details about air classifier, please contact our staff directly, we are always here for you.
Below are air classifiers from Qingdao Epic for your reference.
